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Full-Sheet Feeding Machine for Punch Press

The Full-Sheet Feeding Machine for Punch Press is an automated solution for loading and feeding entire metal sheets into press machines. It improves production efficiency, ensures precise positioning, reduces manual labor, and is widely used in automotive, machinery, and metal parts manufacturing.
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I. Main Technical Parameters

Serial No.

Parameter

Unit

Description

1

Press Machine

-

When the thickness of the plate is less than 1mm, the distance from the longitudinal edge of the die to the edge of the press (X direction) is less than 150mm; B is less than 200mm; A is less than 270mm

2

Processed Plate Size

Mm

1500*3000

3

Maximum Processed Plate Thickness

Mm

3.5

4

Press Die

Mm

Provided by the customer

5

Die

Piece

-

6

Precision of Distance Between Adjacent Holes

Mm

±0.1

7

Maximum Plate Moving Speed

m/min

32

8

Slide Stroke

times/min

1500*3000

9

Die Service Life

Ten Thousand Times

**

10

CNC System

-

Zhongweixing

11

Air Pressure

Mpa

0.5

12

Total Power

kW

3.5

13

Machine Body Structure

-

Horizontal steel plate light rail welding

14

Power Supply Voltage

V

AC220V

15

Total Machine Weight

KG

1200KG


II. Main Performance Features

(I)

The industrial computer enables automatic programming, automatic positioning, automatic stamping, automatic feeding, automatic return, etc., to digitally control the stamping function and effect of the press.

(II) Protection Functions:

  1. Over-limit Protection: When the stroke reaches the limit, the machine will automatically stop moving to avoid collision.

  1. Self-diagnosis Protection Function: When there is a fault in software, system or electrical components, it will automatically alarm to remind inspection and troubleshooting.

  1. Voltage Protection Function: When the voltage fluctuates greatly, it will automatically alarm and stop working to avoid damage to the servo system, electrical components and software programs.

  1. With jaw rear limit protection to prevent the jaw from damaging the die due to faults. (Unique)

  1. With blanking detection function to prevent die damage. (Unique, optional)

(III)

Automatic jaw avoidance function can maximize the utilization of plates.

(IV)

The system can automatically collect the dies registered in the die library to edit programs, and display stamping time, processing volume, die service life (stamping times), etc.

(V)

Special clamps with large clamping force, stable feeding and convenient operation.

(VI)

Adopting guide rail + ball screw structure, which is more accurate and has a longer service life.



III. Main Supporting Parts List

Name

Supplier

1. Linear Guide Rail

SHAC/Airtac

2. Ball Screw (Large Lead)

TBI

3. Control Unit

ARM Industrial Control Motherboard

4. Servo Motor and Driver

TECO/HCFA

5. Triple Unit

Airtac

6. Coupling

-

7. Solenoid Valve

-

8. Magnetic Switch

-

9. Pressure Gauge with Switch

-

10. Cylinder

-

11. CNC System

Zhongweixing

12. Power Module

Taiwan Mingwei Company

13. Proximity Switch

Taiwan RIKO


IV. Characteristics and Functions of CNC System

  1. Simple international general G-code programming, 800*480 dot matrix 7-inch LCD display, touch-type and membrane-type operation panel, easy to operate and use.

  2. Equipped with advanced full-digital AC servo motor and servo system.

  3. Pulse encoder closed-loop feedback.

  4. On-site programming, background programming, parameter programming and other functions, full Chinese menu operation, full-screen editing.

  5. With graphic simulation stamping function.

  6. Convenient backup of system parameters and processing programs, and realization of on-line processing of large-capacity processing programs.

  7. Interpolation, position detection and servo control are carried out in nanometers, which can realize high-speed and high-precision processing.

  8. High integration degree, using special software; short start-up time, and data will be automatically saved in case of sudden power failure.

  9. With self-diagnosis function: comprehensive diagnosis of CPU, memory, LCD, I/O interface, parameter status, coordinates, processing programs, etc. every time the machine is turned on or reset; real-time diagnosis of power supply, spindle, limit and various input and output ports during operation.

  10. Rich instruction system: proportional scaling instruction, mirror processing instruction, program cycle, program jump, program call and different program end processing methods, macro definition and other program management instructions; various fixed-point instructions, starting point setting points, etc.; point stamping, arc step stamping, linear step stamping, grid stamping, etc.; six workpiece coordinate systems, nine extended coordinate systems and one reference point.

  11. With die compensation function.

  12. With pitch compensation function.

  13. With backlash compensation function.

  14. With repositioning function.

  15. With automatic, manual, single stamping and continuous stamping functions.


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