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The spot welder consists of four stations and one turntable: Station A (station for grabbing small pieces), Station B (station for grabbing large pieces), Station C (spot welding station), Station D (unloading station), and the turntable.
It adopts the integration of electricity and air, and intelligent control by the industrial controller PLC, with a 7-inch extra-large full-touch screen. Small pieces are automatically and orderly arranged through the vibration plate, while large pieces are manually placed in the tube. Cooperated with imported pneumatic components, it stably and quickly realizes automatic operation, greatly improving work efficiency and more effectively ensuring safe production.
Station A places the small piece into the turntable → the turntable rotates by 45° → checks whether there is a small piece → Station B places the large piece into the turntable → the turntable rotates by 45° → checks whether there is a large piece → Station C performs spot welding → the turntable rotates by 45° → Station D takes the workpiece down from the turntable → the turntable rotates by 45° → checks whether the workpiece is taken down from the turntable → the whole process ends. Note: All the above actions are carried out simultaneously, which saves a lot of time.
The equipment is controlled by the PLC digital system. A large number of small pieces are put into the intelligent vibration plate, and the vibration plate will automatically and orderly arrange them to wait for the manipulator to grab and place them into the tooling on the station plate. For large pieces, they need to be manually installed in the tube, and then pushed out in an orderly manner upward by the motor to wait for the manipulator to grab and place them into the tooling on the station plate. After one tube is used up, it can be replaced with a new one. After the small and large pieces are placed properly, spot welding is carried out, and then the finished products are taken down. During the whole automatic process, there are detection devices such as inductive switches and photoelectric switches to ensure the stable, fast and efficient automatic operation.
The equipment adopts digital automatic control, and its efficiency can be increased by 20-100% or even several times compared with the existing processing methods. Moreover, it can greatly save labor and eliminate potential safety hazards.
A. Put the small pieces into the vibration plate, and the small pieces are orderly arranged in the tube through the vibration plate, then the manipulator places them into the tooling one by one.
a. The motor drives the synchronous belt for transmission to realize ejection, which has the characteristics of stable lifting, high accuracy, frequent starting and large load capacity, making the production operation easy.
b. When the pieces in one tube are used up, the equipment will automatically stop with an alarm prompt sound. It only needs to replace the tube with a full load of pieces, then release the alarm and restart the equipment to operate normally.
The reducer motor drives the divider to realize angle division, with a division accuracy of ≤ 50 seconds of arc.
a. The feeding manipulator, spot welding device and unloading manipulator are all pneumatically matched with high-precision linear guides. Both the front and rear of the cylinder are equipped with oil pressure buffers and hard limits, which facilitate the adjustment of the front and rear distance and reduce noise. The transmission accuracy is up to ± 0.05mm.
b. The control system adopts PLC control, with stable operation and high transmission accuracy.
c. It greatly improves the factory's production efficiency, and enhances the product qualification rate and consistency.
d. It has a user-friendly man-machine interface and humanized design.
A: Overall equipment power — 2500W
B: Working air pressure: 0.5～0.8MPa
C: Working voltage: Single-phase 220±5% 50Hz
D: Working temperature: 0～40℃
E: Relative humidity: 20～95% (non-condensing)
F: Overall dimensions: 800×800×1500 (mm)
G: Total machine weight: <200KG
H: Processing speed: About 30 pieces/minute or more
Name | Supplier |
1. Linear Guide | Hiwin (Taiwan, China) |
2. Reducer Motor | Toshiba (Japan) |
3. Triple Unit | Airtac (Taiwan, China) |
6. Solenoid Valve | / |
7. Magnetic Switch | / |
8. Pressure Gauge with Switch | / |
9. Cylinder | / |
10. PLC | Xinjie |
11. Power Module | Taiwan Mean Well (Taiwan, China) |
12. Proximity Switch | RIKO (Taiwan, China) |
13. Optical Fiber and Amplifier | / |
The spot welder consists of four stations and one turntable: Station A (station for grabbing small pieces), Station B (station for grabbing large pieces), Station C (spot welding station), Station D (unloading station), and the turntable.
It adopts the integration of electricity and air, and intelligent control by the industrial controller PLC, with a 7-inch extra-large full-touch screen. Small pieces are automatically and orderly arranged through the vibration plate, while large pieces are manually placed in the tube. Cooperated with imported pneumatic components, it stably and quickly realizes automatic operation, greatly improving work efficiency and more effectively ensuring safe production.
Station A places the small piece into the turntable → the turntable rotates by 45° → checks whether there is a small piece → Station B places the large piece into the turntable → the turntable rotates by 45° → checks whether there is a large piece → Station C performs spot welding → the turntable rotates by 45° → Station D takes the workpiece down from the turntable → the turntable rotates by 45° → checks whether the workpiece is taken down from the turntable → the whole process ends. Note: All the above actions are carried out simultaneously, which saves a lot of time.
The equipment is controlled by the PLC digital system. A large number of small pieces are put into the intelligent vibration plate, and the vibration plate will automatically and orderly arrange them to wait for the manipulator to grab and place them into the tooling on the station plate. For large pieces, they need to be manually installed in the tube, and then pushed out in an orderly manner upward by the motor to wait for the manipulator to grab and place them into the tooling on the station plate. After one tube is used up, it can be replaced with a new one. After the small and large pieces are placed properly, spot welding is carried out, and then the finished products are taken down. During the whole automatic process, there are detection devices such as inductive switches and photoelectric switches to ensure the stable, fast and efficient automatic operation.
The equipment adopts digital automatic control, and its efficiency can be increased by 20-100% or even several times compared with the existing processing methods. Moreover, it can greatly save labor and eliminate potential safety hazards.
A. Put the small pieces into the vibration plate, and the small pieces are orderly arranged in the tube through the vibration plate, then the manipulator places them into the tooling one by one.
a. The motor drives the synchronous belt for transmission to realize ejection, which has the characteristics of stable lifting, high accuracy, frequent starting and large load capacity, making the production operation easy.
b. When the pieces in one tube are used up, the equipment will automatically stop with an alarm prompt sound. It only needs to replace the tube with a full load of pieces, then release the alarm and restart the equipment to operate normally.
The reducer motor drives the divider to realize angle division, with a division accuracy of ≤ 50 seconds of arc.
a. The feeding manipulator, spot welding device and unloading manipulator are all pneumatically matched with high-precision linear guides. Both the front and rear of the cylinder are equipped with oil pressure buffers and hard limits, which facilitate the adjustment of the front and rear distance and reduce noise. The transmission accuracy is up to ± 0.05mm.
b. The control system adopts PLC control, with stable operation and high transmission accuracy.
c. It greatly improves the factory's production efficiency, and enhances the product qualification rate and consistency.
d. It has a user-friendly man-machine interface and humanized design.
A: Overall equipment power — 2500W
B: Working air pressure: 0.5～0.8MPa
C: Working voltage: Single-phase 220±5% 50Hz
D: Working temperature: 0～40℃
E: Relative humidity: 20～95% (non-condensing)
F: Overall dimensions: 800×800×1500 (mm)
G: Total machine weight: <200KG
H: Processing speed: About 30 pieces/minute or more
Name | Supplier |
1. Linear Guide | Hiwin (Taiwan, China) |
2. Reducer Motor | Toshiba (Japan) |
3. Triple Unit | Airtac (Taiwan, China) |
6. Solenoid Valve | / |
7. Magnetic Switch | / |
8. Pressure Gauge with Switch | / |
9. Cylinder | / |
10. PLC | Xinjie |
11. Power Module | Taiwan Mean Well (Taiwan, China) |
12. Proximity Switch | RIKO (Taiwan, China) |
13. Optical Fiber and Amplifier | / |
